Products
Profiler
T4
T6V4
RTD6
GP4
GP8
VB1
VB1000T
VB2000T






Click Here

Profiler
Precision Commutator Surface Measurement
At a Glance...
Profiler


Measures and records commutator surface measurement, DC current and temperature.

Precise measurement resolution of 1 micron. (0.04 mils)

ProFlash upgradeable firmware.

RS232 Interface with cable.

MAS™ Windows based software.

CE compliant.

3 Year Warranty (on instrument only).

4.3"x2.3" (100mmx60mm) LCD screen.

Built in charger & battery conditioner.

Time & date stamped records.

Long life Nicad battery pack.

128 Kilobyte non volatile memory (Approx 100,000 samples).
The Profiler

To keep electric motors and generators operating at peak efficiency and to maximize their useful life, it is vital to maintain commutators and slip rings in a perfectly round and smooth condition. Particularly with commutators, it is bar-to-bar height variations of adjacent bars rather than simply out of roundness that can cause a significant loss of output efficiency, increase power consumption, cause premature wear and damage of brushes, and even lead to serious breakdown problems.

While an instrument such as a Dial Indicator can detect out of roundness (or TIR) on commutators, such a device cannot detect the more serious problems of bar-to-bar height variations and raised mica insulation. With a precise measurement resolution of 1 micron (0.04 mils) the Profiler easily produces in just a few minutes a detailed and accurate report which can prove a clean bill of health on all counts. Measurements can be recorded into the instrument's internal memory for later review on the large LCD and for printing from the supplied portable thermal printer. These measurements can also be downloaded to the MAS (Measurement analysis Software) PC application for data archiving and presentation purposes. MAS is included in the price of the Profiler, not an expensive add-on.


MAS screen shots
Windows based software for flexible data manipulation.
Producing a variety of graphs and printout options.

Available for Download

User Manual

Product Specification PDF Document

Software/Firmware



Specifications
ITEM
SPEC
REMARKS

Model: Profiler

  RANGE
Displacement
?400 µm (?16 mil)
Metric/Imperial is user selectable
Temperature
ºC -10 to +1000 (ºF +14 to +1830)
With Optional Type K Thermocouple (Ambient 25 ºC)
Current
0 to 1000 Amps DC
With Optional Current Probe
 RESOLUTION
Displacement
1 µm (0.04 mil)

Temperature
1ºC (1ºF)

Current
1 Amp

 ACCURACY


At Ambient Temperature of 23 ?5°C (73 ?9°F)
Displacement
?2% ?4 µm (0.16 mil)
Battery voltage not less than 6.5 V
Temperature
?1% of reading ?1ºC (2ºF)
Does not include thermocouple error
Current
?1% of reading ?1 Amp
Does not include current probe error
 SAMPLING INTERVAL
Displacement
Maximum recording speed 100 mm / second (4" / second)
Slip ring segment size 4mm ?0.5 mm (160 mil ?20 mil)
Shape recordings are sampled at 0.5 mm (20 mil) across the bar or segment

Temperature & Current
0.1 seconds to 60 hours
Selectable in steps of 0.1 second, 1 second, 1minute or 1 hour
 MEMORY
Capacity
128 Kilobytes - Approx 100,000 individual samples
Non-Volatile memory (with battery back up)
Data Format
Up to 50 named DATA SETS
Up to 50 RECORDINGS per data set
Up to 9,999 SAMPLES per recording

Each recording has time/date stamp
# of samples is dependent on # of DATA SETS

Data Set Naming
Up to 16 Alpha-Numeric characters

 DISPLAY
Type
LCD with Graphic capabilities

Resolution
240 x 128 pixels

Viewing Area
110mm x 60mm (4.3" x 2.3")

Backlight
Electroluminescent

 PROFLASH

Allows internal firmware to be upgraded via built-in RS232 port
Download firmware upgrades via the Internet
 COMMUNICATIONS

RS232
15kV ESD Protected. Cable with DB9 connector included
Baud Rate
9600, 19200, 57600 bits per second
Automatic Baud Rate Selection
 TERMINATION
Displacement
Custom 8-pin round plug

Temperature
Socket accepts miniature thermocouple twin blades
Blades spaced 7.9 mm (5/16") center to center
Current
BNC Connector

Communications
Custom 5-pin round plug

 BATTERY
Type
Custom Nickel Cadmium Pack

Voltage
7.2 Volts nominal

Capacity
800 mAh nominal

Operating Time
7 hrs with backlight off, 5 hrs with backlight on - (nominal)

 CHARGE AND CONDITIONER

Integral dual rate charger - Automatic and Manual control
Mains plug pack is included with kit.
(Specify voltage and frequency at time of order)

Fast Charge Rate
0.7A nominal
1.25 hours for complete charge - (nominal)
Discharge Rate
0.5A nominal
Combats NiCad battery memory effect
 MECHANICAL
Size
9.0"W x 6.0"L x 2.6"H (230mm x 153mm x 67mm)

Weight - Base Unit
1.35 kg (3 lb)

Weight - Complete Kit
10 kg (22 lb)

 ENVIRONMENTAL
TEMPERATURE


Operating
0ºC to 50ºC (32ºF to 122ºF)

Storage
-10ºC to 60ºC (14ºF to 140ºF)

HUMIDITY


Operating
80% RH noncondensing 32ºF to 86ºF
70% RH noncondensing 86ºF to 122ºF

Storage
95% RH

The manufacturer reserves the right to modify specifications without prior notice.